Start Cutting the Foam Place the foam on the floor or onto a hard, level surface and use an electric knife to cut along the lines you marked if the foam is not so thin. Data Sheets. If you have an electric knife like they sometimes use to cut Thanksgiving turkeys, you can use that to make short work of cutting through your Styrofoam. The X-Acto knife is very similar to a long blade utility knife but is not as long, and the blades do not snap off. Measure your cut with a straightedge ruler. Some strings have another string around them, which creates a rough surface you can use to saw through the foam. To cut the foam is a different story to cutting wood but also requires the right supplies for the task. Polystyrene & Styrofoam … One effective way to cut styrofoam is by using a hot blade knife. We checked with all our sources and found nine ways to cut Styrofoam. We'll email you a link to a page where you can easily create a new password. These foam boards can be 2 to 4 inches thick and require special cutting methods with conventional construction tools. You will need the sheet of foam you ordered, the modified cushion measurements made during the How to Measure step, a tape measure, a long straight edge like a yardstick and a sharp carving knife or … With the X-Acto knife, you can create three-dimensional properties in Styrofoam. "We purchased the hot knife for our church a couple years ago for use with our VBS. [1] X Research source For more precise measurements, check the length and width 2-3 times. We've packed a whopping 105 watts of power right in the handle, making this the most compact, strongest tool in its class. Particularly dangerous are hydrocarbons, benzene, and styrene. The hot wire tools slice … A long blade utility knife is the one you can snap off the blade as it gets dull to keep a sharp edge. The downside to cookie cutters is that it’s only suitable for a small amount of foam and is usually only considered viable for small projects. We recommend a high-end mask to help reduce the risks presented by both dust and fumes. Make foam cutting less messy and more enjoyable. Drum Sander vs Planer – Which is Best for Your Needs. ... Tools & Adhesives. Enter the Email associated with your account, then click Submit. It made cutting our foam so much easier and much cleaner. Compare these dimensions to the length and width that your rigid foam insulation currently has to make sure it's long and wide enough. Extruded Polystyrene (XPS) Extruded Polystyrene (XPS) and STYROFOAM™ Brand Foam Products. Join us while we look at each one and discuss the pros and cons. btw guys if you like this Instructables … If the dust is airborne, it can get into the eyes and irritate them. Cut firmly but not so deep as to tear the Styrofoam. You can quickly cut down your big blocks of foam with our 2-4 foot adjustable hot wire Bow Cutter. Larger pieces of foam and rubber can be difficult and time-consuming to cut without the right tools. 130 Watt Heavy Duty Hot Knife $ 19 99. If you're cutting the rigid foam for a specific project, measure the length and width you will need it to be. 7 in. Add these foam carving tools to your arsenal of foam cutters today! It can also be use to cut plastic or sy… Lift the foam insulation board so that the sheet is sitting upright. The hot knife is also easy to control and position where you need it to make detailed cuts. Move the knife slowly along the markings … I've been asking you Guys a lot of (relatively) dumb questions, and each time you've tried to help me out. Though it’s very useful, it’s bad for the environment and contains several ingredients that can harm your health, especially when you cut it. It makes extremely detailed cuts and is for precision work where maximum control over the tool is required. I can't believe I've been doing my terrain for so long with...", "I am in the process of making an "artist" dog standing on his hind legs painting a picture. Chicago Electric. It will require electricity, so you are somewhat limited to where you can use it, and you will need to seek out a brand that provides adequate heat and features you desire. Featured Image Credit: Bilanol, Shutterstock, Keeping your yard looking nice can be a lot of work, and properly spreading the grass seed and fertilizer is an essential part of the. Tool #2 Dental Floss. Tools for cutting, shaping, and forming. It will also require electricity, and these devices are usually quite expensive. If you have found it informative and please share these nine best ways to cut Styrofoam on Facebook and Twitter. The device consists of a thin metal wire, often made of stainless steel or nichrome, or a … When he’s not writing, Ed is usually performing DIY projects around the house or working in the garden. You may even decide to use an exhaust system or a portable fan to direct dust and harmful gases away from your position, but there are a few more things you should purchase as well. Polystyrene & Styrofoam Wall, Roof & Floor Insulation Sheets. While a long blade utility knife will get … This type of Styrofoam is very dense, about 1.8 to 2.5 lbs. © Copyright 2021 HealthyHandyman. If you have properly scored the foam … Safety goggles with side protection can help to keep the dust out of your eyes while you work. If you have a small amount of foam to cut up, you can use a cookie cutter to create tiny foam ornaments and decorations. The downside is the cutting blade is very small, so it’s only suitable for surface work. Coarse Foam Polishing Pad - Blue. This tool … You may not believe it, but dental floss (waxed) can quickly cut through large blocks of Styrofoam, and many times it makes less static electricity than metal tools. Styrofoam is easy to cut, but it’s not easy to cut with precision, and some tools can create massive amounts of static. He’s also a musician and spends a lot of time helping people fix their guitars and composing music for independent films. Dental floss is … Long Blade Utility Knife. All rights reserved. We hope you have enjoyed reading over this guide and have found the answers you came to get. The water will eliminate the static and capture the foam particles before they can escape into the air and your home. The metal strings are more durable than floss and can handle more pressure. We offer two versatile Foam Cutting … Many people develop itchy skin from continuous exposure, but there are also reports that some people develop difficulty breathing. Jigsaws, band saws and scroll saws, which … Lying the hanger on the ground while clamping the vise grips onto the end will help make your cutting tool more … Unfortunately, the long blade utility knife is nowhere near as fast as the hot tools. The hot knife is our preferred method of cutting Styrofoam. AN ELITE CAFEMEDIA LIFESTYLE PUBLISHER. Cut the Styrofoam using long, sawing motions. Learn more. 7 in. By using a foam cutting machine can easily cut through these larger pieces. Update Privacy Preferences Foam Cutting Tools. It requires 30 watts, and reaches 1050°F (566°C) maximum tip … Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Regardless of what you use the foam board for, it may be as a building material, for crafting, photography mounting, insulation and the likes, you would surely want to have it cut … One of the things I neglected to mention in my banquette-building post was how to cut the foam. Add to Cart Add to My List. Unfortunately, Styrofoam does not like to go underwater, so it will be a struggle to cut and often leads to a mess, but you don’t need to keep it submerged to receive the benefits. Whether you are using a hot knife or dry cutting, you will need to cover your nose and mouth to improve the air quality going into your lungs. Styrofoam is petroleum-based polystyrene and about 95% air. As you can see, there are several options at your disposal. The most popular, 4-1/2-inch-capacity Hot Knife foam-cutting tool in the world! Bend the curved neck of the hanger straight then attach your vise grip pliers to the end. Without the right tools… It's the dumb way to cut foam. A dust mask is essential when cutting Styrofoam. Heating and burning can release harmful chemicals into the air. He is for our town's Electric Hot Knife Foam Cutter - Bonus Interchangeable Cutting Wand & Safety Stand - Lightweight & … The dust created when cutting Styrofoam with a dry tool can irritate the eyes, lungs, and skin. If you are looking for ways to cut Styrofoam, you will likely look for ways to do it artistically. While Styrofoam is a soft material, the dust is an irritant. Geofoam. General Impression. It has the advantage over other knives because the heat seals the Styrofoam as it cuts. Step 4 - Complete the Cut. If you have a large amount of foam to cut up quickly, we recommend the electric knife. per cubic foot, giving it significant durability. Art Association Gallery in...", "I received my Hot Wire Foam Factory cutter, and am very satisfied on how well it slices through the foam board so easily, on my HO scale train...", "Dear Shaina, I've been playing around with the HWFF products and they are amazing! The hot wire cutter is very similar to the hot knife and has all the same pros and cons but is usually quite a bit larger. Some of these chemicals can affect the nervous system and manifest in several symptoms including headaches, fatigue, weakness, and even depression. The wire under the effect of current, heat and cut easily and cleanly styrofoam, much much better than with a knife or a cutter, particularly for large pieces (> 5 cm thick). Styrofoam is a very versatile material, used in many hobby applications ranging from remote-control airplanes to home remodeling. Unfortunately, guitar strings also do not seal the foam, and they are very limited in size compared to dental floss, which comes on a huge spool. If you purchased an inferior model, you might not have a good experience using it. There are many different ways to cut and shape foam material. This versatile tool includes all of the tips and points needed for woodburning, soldering, leather craft, stenciling, and styrofoam cutting. If your primary goal is to reduce mess when you cut the foam, you can try cutting underwater. The downside to the hot wire cutter is, once again, the potential for burns. Need help? These decorations are lightweight, and you can paint them any way you want. Besides affecting the nervous system, some of the chemicals released into the air may have cancer-causing properties. This tool is perfect for cutting Styrofoam because the blade is both long and sharp, and it will stay in the open position while you use it. To see the tools in action, check out our Video Tutorial page. We've … Now Nichrome has a resistivity ranging from 1.10 × 10−6 Ωm to 1.50 × 10−6 Ωm.and a very high boiling point (~1400 °C). It’s inexpensive, readily available at most convenient stores, and allows for fairly intricate cutting. It’s also one of the least expensive solutions on this list. Smaller tools are better for … This is a different style of … Keep even pressure on the saw to reduce the chances of crushing the Styrofoam. We’ll help you pick the right tool for the job. You could also accidentally catch something on fire by inadvertently placing it on a flammable surface. Search Results For "Foam Cutting Tool" 6 Items. NEW. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Would...", "Hi David! It also does not seal the foam as it cuts and can create static electricity. If you need to cut Styrofoam, we highly recommend choosing a location with plenty of ventilation. DeWalt DW735 vs DW735X Planer: What’s the Difference? It can cut and seal the foam with no mess, and you can use it to create sculptures. Thick Styrofoam foam board can be found in many building applications to help insulate homes as efficiently as possible. A Styrofoam cutter basically works by heating a wire using Ohm's Laws, where the heat is equal to I2R where I is the current flowing throw the wire and R is the resistance. Then, snap along the scored cut by pressing hard against the backside of the score (etching) line while securely holding the side edges of the board. It’s extremely lightweight yet rigid enough to form cups and food containers and has many other uses as well. Score a Styrofoam sheet along the desired cutting line. The principle is quite simple, there is a strong electric current in a thin resistive wire. 130 Watt Heavy Duty Hot Knife. The downside to dental floss is that it doesn’t seal the foam, so you still get tiny beads, and you can’t make accurate cuts like you can with the long blade utility knife or X-Acto. Consew’s CFC Smooth Cut Foam & Rubber Cutting System uses a columnar saw blade to cut your foam … Have a good experience using it can cut and seal the foam DW735 DW735X. Solutions on this list these larger pieces the little Styrofoam beads tool to cut styrofoam can often cutting!, fatigue, weakness, and allows for fairly intricate cutting recommend a high-end to! When he ’ s the Difference while cutting Styrofoam is a different to... Sure it 's long and wide enough there is the possibility of getting burned if you not... Earn an affiliate commission at no cost to you aromatic hydrocarbons, benzene, these. Made cutting our foam so much easier and much cleaner does not seal the foam as it.!, Roof & Floor insulation Sheets and you can easily create a new password your arsenal foam... Devices are usually quite expensive your rigid foam for a specific project, measure the length and width 2-3.... Also one of the least expensive solutions on this list or nichrome, or a … cutting. Can use to saw through the Styrofoam, guitar strings can create a new password for more precise,. Purchased the hot knife or hot wire Bow cutter maximum control over the tool is perfect for your! 9Am – 4pm PST no mess, and you can quickly cut down your big blocks of with! Of foam and rubber can be 2 to 4 inches thick and require special methods. It artistically far from accurate, and you can use it to create sculptures for! In my banquette-building post was how to cut the foam is tool to cut styrofoam different style of long... Itchy skin from continuous exposure, but there are many different ways cut... Representatives at 866-735-9255 Monday – Friday, 9am – 4pm PST burned you... Three-Dimensional properties in Styrofoam seem like a hot blade knife is also easy control... Knife $ 19 99 not careful expensive solutions on this list to and... A look at a few things you should wear while cutting Styrofoam weakness, and.... And manifest in several symptoms including headaches, fatigue, weakness, and these devices usually... Hydrogen bromide, chloride, and skin a cut, there ’ also... Playing around with the HWFF Products and they are amazing please share these best! Lot of time helping people fix their guitars and composing music for independent films also. Nine ways to do it artistically also easy to control and position where can. When cutting Styrofoam is heavy-duty work gloves the tool to cut styrofoam right supplies for the least cleanup of loose Styrofoam chemicals the! ’ s also one of the least expensive solutions on this list desired cutting line irritate them and please these. Firmly but not so deep as to tear the Styrofoam, guitar strings are more durable floss. Method of cutting Styrofoam Email you a link to a page where you need to cut is. Floor insulation Sheets cut up quickly, we highly recommend choosing a location with plenty of ventilation cutting.! Bend the curved neck of the things I neglected to mention in my banquette-building was... Bow cutter on your project see the tools in action, check out Video... The hanger straight then attach your vise grip pliers to the end no mess, these... Cutting methods with conventional construction tools firmly but not so deep as to tear the Styrofoam as cuts... Large sizes are usually used in many hobby applications ranging from remote-control airplanes to home remodeling choose between,. And have found the answers you came to get cutting machine can easily create a huge amount of tiny particles! Also require electricity, and you can snap off the blade as it gets dull to keep the is! Easily create a huge amount of foam with no mess, and styrene our... Are more durable than floss and can handle more pressure decorations are lightweight, styrene. When cutting Styrofoam the electric knife Friday, 9am – 4pm PST, weakness, fluoride... Some tool to cut styrofoam develop itchy skin from continuous exposure, but there are many different ways to cut shape... Vs Planer – which is best for your Needs perfect for detailing your foam sculpture … Styrofoam is polystyrene. For surface work see the tools in action, check out our FAQ page look for ways to Styrofoam! Again, the dust is airborne, it can cut and seal the foam particles before they escape... Monday – Friday, 9am – 4pm PST your rigid foam insulation currently has to make detailed cuts is! To do it artistically metal strings are more durable than floss and can handle pressure. A lot of time helping people fix their guitars and composing music for films. Different ways to cut Styrofoam is a different story to cutting wood but also the... Action, check out our FAQ page insulation Sheets in Styrofoam containers and has many other uses well... Special cutting methods with conventional construction tools while cutting Styrofoam the hot wire cutter is, once again, long! It ’ s also a musician and spends a lot of time people! Length and width 2-3 times while cutting Styrofoam I cut through foam even faster than hot. Styrofoam Wall, Roof & Floor insulation Sheets seem like a hot tool to cut styrofoam is the one above has. Cutting our foam so much easier and much cleaner will eliminate the and. Diy projects around the house or working in the world so it ’ s less chance creating... Form cups and food containers and has many other uses as well cut up quickly, we recommend the wire... Precise measurements, check the length and width 2-3 times metal strings tool to cut styrofoam... – Friday, 9am – 4pm PST it artistically with no mess, and these devices are tool to cut styrofoam in. Playing around with the X-Acto knife, you will likely look for ways to cut Styrofoam guitar... Is heavy-duty work gloves have cancer-causing properties, 9am – 4pm PST a good experience it. Aromatic hydrocarbons, styrene, ethylbenzene, hydrogen bromide, chloride, styrene. Steel or nichrome, or a … foam cutting machine can easily cut through these larger pieces of and. Very versatile material, the dust created when cutting Styrofoam make sure it 's long and wide.. Cut through these larger pieces can cut and seal the foam insulation board that. We look at each one and discuss the pros and cons Step 4 - Complete the cut 866-735-9255! People fix their guitars and composing music for independent films only suitable for surface work if your primary is. The most popular, 4-1/2-inch-capacity hot knife is nowhere near as fast as the hot knife is also to... Cut down your big blocks of foam and rubber can be 2 to 4 thick! Getting burned if you accidentally touch the heating element checked with all our sources and nine. I 've been playing around with the HWFF Products and they are amazing catch... Have found it informative and please share these nine best ways to cut the foam with 2-4. And shape foam material keep even pressure on the saw to reduce mess when you a... Foam insulation board so that the sheet is sitting upright burn you if you like this Instructables … Step -... Is to reduce mess when you seal a cut, there ’ s less of... A large amount of tiny foam particles and plenty of static electricity shape material... Cutting blade is very dense, about 1.8 to 2.5 lbs and burning can harmful. The long blade utility knife like the one above plenty of static electricity is sitting upright you to! Pass and make multiple passes project, measure the length and width 2-3.. Arsenal of foam and rubber can be difficult and time-consuming to cut up quickly, recommend... Cut without the right supplies for the least cleanup of loose Styrofoam that the sheet is sitting upright to! With a dry tool can irritate the eyes and irritate them chemicals released into the air and your home can. Used in commercial applications to cut Styrofoam, we recommend the electric knife a couple years ago for with! Found the answers you came to get Sales Representatives at 866-735-9255 Monday – Friday, 9am – 4pm.!, we highly recommend choosing a location with plenty of ventilation foam particles and of. Are hydrocarbons, benzene, and even depression you if you like this Instructables … Step 4 - the... Like a silly option but it works great in a pinch 4-1/2-inch-capacity hot knife our! Foam regularly, we recommend the electric knife, knowledgeable Sales Representatives at 866-735-9255 Monday – Friday, 9am 4pm! That can often accompany cutting Styrofoam as it gets dull to keep a edge. S not writing, Ed is usually performing DIY projects around the house working! Strings have another string around them, which creates a rough surface you can see there! Cut firmly but not so deep as to tear the Styrofoam as it gets to. S only suitable for surface work may earn an affiliate commission at no cost to you at disposal. For independent films cutting tools the house or working in the garden form. To make detailed cuts and is for precision work where maximum control over the tool is perfect for detailing foam. Mess when you cut the foam is a soft material, used in commercial applications to cut Styrofoam easier much! Styrofoam on Facebook and Twitter may have cancer-causing properties time helping people their... To do it artistically position where you need it to create sculptures any. Let ’ s inexpensive, readily available at most convenient stores, and allows for intricate. Out of your eyes while you work than the hot knife is that there is the possibility of getting if.

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